Extruded Polyethylene Profile

Extruded Polyethylene Profile Foam is an environmentally friendly and extremely lightweight product that boasts excellent insulation and performance characteristics. The process of making high quality polyethylene foam begins with thermoplastic raw materials, colorants and additives. Adjustments are modified to create the desired density, structure and color, and to add beneficial characteristics like flame retardancy and UV-stability. When it comes to Custom Profiles, this is where we bring your specific needs to life.

Custom profile products are specially designed foam products that represent a broad range of categories: tubes, rods, planks and more and are produced on a customer-specific basis. These specialized shapes are extruded with a particular application in mind. Available in a wide range of colors, polyethylene foam can be formed into many shapes in a variety of densities, ranging from 2 pounds to 9 pounds per cubic foot, and can all be modified to suit most applications as needed. In tubing, it offers a full range of inside diameter choices from as small as 1/8″ I.D. to as large as 4-1/2″ I.D. and in various wall thicknesses, creating a tube to match your specification.


Polyethylene Foam Characteristics:

  • Closed Cell
  • Non-dusting
  • Very Lightweight
  • Excellent shock absorption and vibration dampening properties
  • Nonabrasive
  • Easy to fabricate
  • Impervious to mildew, mold, rot and bacteria
  • Superb strength a tear resistance
  • Flexibility
  • Resistant to water, chemicals solvents and grease
  • Odorless
  • Very cost-effective
  • CFC free
  • Excellent themal insulation properties
  • Excellent buoyancy


Custom Fabrication

Clark Foam Products makes it our business to develop and produce exceptional flexible foam products to meet the exact requirements for each and every customer. We have the expertise, experience, and technology to satisfy your most challenging foam component, packaging and product challenges.

Design Services

Clark Foam Products will combine cutting-edge engineering and foam conversion processes with a dedication to quality and complete customer satisfaction. We will work with you to design your custom component, packaging or product, select the proper materials and have your solution manufactured and shipped.

Image to DXF

Clark Foam’s patented .dxf imaging is portable imaging technology allows for on-site rapid imaging of tools and components. In a simple three-step process, our Portable Imaging Technology will create and catalog as many as three files a minute, creating a completed spec of tools or components, this is achieved by converting jpeg images into .dfx files.

Our offices

655 Remington Boulevard
Bolingbrook, IL 60440

7100 Trade Port Drive
Louisville, KY 40258

Drop us a line

Local: 630.226.5900
Tollfree: 888.284.2290

Fax: 630.226.5959

Email: [email protected]

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