Cross-linked polyethylene foam is a closed-cell foam characterized by a compact feel and resistance to water. It is also ozone resistant and has many of the same properties as polyethylene foam but also has the ability to protect class “A” surfaces. It has higher tensile and tear strengths, and is thermo and vacuumformable which eliminate abrasion. Many of these foams are compatible with and are consequently used extensively in the packaging of food and medical products as well as equipment.

Compression molding and thermoforming are common fabricating methods used when creating components, packaging and products from cross-linked polyethylene foams. Crosslinking improves the resilience, elasticity, and temperature stability that allows the material to be used in a wider range of temperatures (-100 degrees F to +180 degrees F). These fabrication methods provide a unique finish that is aesthetically pleasing while still providing the necessary cushioning and support required.

These foams are available in a variety of colors, densities from 2-15 pounds per cubic foot, and thicknesses from 3/32″ to 9″ thick. Special additives, such as EVA improves softness, and FR meets UL94HFI. Crosslinking Polyethylene Foam enables it to be used for applications are not normally associated with P.E. foams.



  • Medical Applications
  • Floatation Devices
  • Toys
  • Foam Tapes
  • Gaskets & Seals
  • Consumer Products
  • Decorative Packaging
  • Automotive Trunk and Head Liners
  • Camping and Exercise Mats


Custom Fabrication

Clark Foam Products makes it our business to develop and produce exceptional flexible foam products to meet the exact requirements for each and every customer. We have the expertise, experience, and technology to satisfy your most challenging foam component, packaging and product challenges.

Design Services

Clark Foam Products will combine cutting-edge engineering and foam conversion processes with a dedication to quality and complete customer satisfaction. We will work with you to design your custom component, packaging or product, select the proper materials and have your solution manufactured and shipped.

Image to DXF

Clark Foam’s patented .dxf imaging is portable imaging technology allows for on-site rapid imaging of tools and components. In a simple three-step process, our Portable Imaging Technology will create and catalog as many as three files a minute, creating a completed spec of tools or components, this is achieved by converting jpeg images into .dfx files.

Our offices

655 Remington Boulevard
Bolingbrook, IL 60440

7100 Trade Port Drive
Louisville, KY 40258

Drop us a line

Local: 630.226.5900
Tollfree: 888.284.2290

Fax: 630.226.5959

Email: [email protected]

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