foam industry

As a foam fabricator for over five decades, Clark Foam Products has experience in designing and manufacturing foam components used in automotive manufacturing. For our autimotive customers, innovation takes many shapes but each solution is shaped by a level of design, materials and process expertise that is unique to Clark Foam Products. We bring our knowledge in foams, nonwoven fabrics and adhesives. Specializing in creating innovative combinations of materials based on your specific needs.

Our combination of die-cutting, assembly, lamination, water-jet cutting and more capabilities allows for us to service numerous applications throughout an automobile. Most foam materials can be cut and/or shaped to serve a variety of needs and can be formed or bonded with other materials to create performance composites for specific applications.

Clark Foam Products acts as an extension of your in-house engineering, development and manufacturing teams. For automotive manufacturers we provide a number of custom solutions including acoustical foam components, packaging solutions and 5S tool organizers. As foam fabricator for over five decades Clark Foam Products has the expertise, experience, and technology to satisfy your component and packaging challenges.


Clark Foam Products has extensive fabrication and manufacturing capabilities including:

  • Thermoforming
  • Die-cutting
  • Water-jet cutting
  • Pattern saw cutting
  • Contour cutting
  • Hot-wire cutting
  • Heat sealing
  • Convoluting
  • Lamination
  • Assembly and many more.


Custom Fabrication

Clark Foam Products makes it our business to develop and produce exceptional flexible foam products to meet the exact requirements for each and every customer. We have the expertise, experience, and technology to satisfy your most challenging foam component, packaging and product challenges.

Design Services

Clark Foam Products will combine cutting-edge engineering and foam conversion processes with a dedication to quality and complete customer satisfaction. We will work with you to design your custom component, packaging or product, select the proper materials and have your solution manufactured and shipped.

Image to DXF

Clark Foam’s patented .dxf imaging is portable imaging technology allows for on-site rapid imaging of tools and components. In a simple three-step process, our Portable Imaging Technology will create and catalog as many as three files a minute, creating a completed spec of tools or components, this is achieved by converting jpeg images into .dfx files.

Our offices

655 Remington Boulevard
Bolingbrook, IL 60440

7100 Trade Port Drive
Louisville, KY 40258

Drop us a line

Local: 630.226.5900
Tollfree: 888.284.2290

Fax: 630.226.5959

Email: [email protected]

Contact Us